湖南徐工XTC80/85 双轮铣槽机

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    r 商品详情r

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    r XTC80/85型双轮铣槽机优势(亮点)介绍 r

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    r Advantages of XTC80/85 Trench Cutter r

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    r 1、专用液压伸缩式履带底盘,重型回转支撑,整机结构强度大、工作稳定; r

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    r 1. Special extendable hydraulic crawler undercarriage and heavy slew bearing make high intensity of the structure and stable working state. r

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    r 2、进口涡轮增压发动机,采用先进电液控制技术,动力强劲,能耗更低; r

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    r 2. imported turbo-charged engine uses advanced electrohydraulic control technology with strong power and good economy. r

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    r 3、铣轮进给拥有手动模式和自动模式,双卷扬控制系统与软管随动系统,可实现铣轮快速升降或低速进给,极大提高了施工效率; r

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    r 3.  Feeding system of trench cutter has manual mode and automatic mode. And Dual-winch control system and hose servo system make quick move ( down and up) of milling wheels which increases the working efficiency greatly. r

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    r 4、特殊绳槽卷扬结构,钢丝绳寿命大大延长,使用成本更低; r

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    r 4.  Special groove structure of winch for cables prolongs the service life of cables and reduces cost. r

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    r 5、多种铣轮配置可供选择,可满足不同厚度、不同强度地层的施工要求,铣轮独特的防渗处理,施工深度可达85米; r

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    r 5. Several configurations of milling wheels are available which can meet the requirements of different thickness and different hardness of stratum. And anti-seepage treatment is used in the milling wheels with max working depth of 85m. r

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    r 6、高精度的位姿检测、灵活精准的纠偏处理,使成槽质量更好和精度更高; r

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    r 6. High-accuracy position detection and flexible and accurate correcting system make higher quality and precision of trench. r

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    r 7、液压系统配置进口液压元件,并采用全功率控制、电子越权控制、负荷传感控制、电液比例控制等多种先进控制方式,保证其高效率、高可靠性; r

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    r 7.  Hydraulic system is equipped with imported hydraulic parts and uses full power control, electronic unauthorized control, load sensitive control, electrohydraulic proportional control and many other advanced control technology to ensure high efficiency and reliability. r

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    r 8、整合了工况检测系统、纠偏调整系统、软管随动系统、故障检测与报警系统等自诊断检测系统的电控系统,能够实现动力系与液压系统的同步监控、工作参数的实时显示、数据存储、大屏数码显示、触屏操作,操作者可全方位了解设备的运行及施工实况,人机有效交流互动; r

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    r 8.  Integration of detection system of working condition, correcting adjustment system, hose servo system, fault detection and alarm system and self-diagnosis system make synchronized monitoring of transmission and hydraulic system, real-time display of working parameters r

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    r 9、标配集中润滑系统,维护保养更便捷。 r

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    r 9. Centralized lubricating system( standard configuration) makes it more convenient for maintenance. r

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    r 产品配置r

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    r 产品型号:XTC80/85型双轮铣槽机 r

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    r Model: XTC80/85 Trench Cutter r

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    r 生产厂家:徐州徐工基础工程机械有限公司 r

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    r Manufacturer: XCMG Foundation Construction Machinery Co., Ltd. r

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    r XTC80/85型双轮铣槽机是徐工集团在多年专业从事桩工机械研发制造的基础上、广泛吸收国内外先进技术、潜心研发的先进地下连续墙施工设备,具有施工效率高、成槽质量好、成槽精度高、铣槽深度大、低振动、低噪音等优点。可应用于地铁车站、建筑物基坑、高层建筑地下室、地下停车场、地下商业街、水库大坝、港口、矿山、环保工程等深基础工程中防水墙、挡土墙、承重墙的施工。 r

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    r XTC80/85 Trench Cutter is an advanced construction machinery for underground diaphragm wall which is developed with great concentration on the base of many years’ special R&D of XCMG piling products and an integration of domestic and overseas advanced technology. It has advantages of high efficiency, low vibration and low noise, high-quality and high-accuracy, good width and depth of wall.  It can be used in retaining wall, waterproof wall and load bearing wall of metro station, foundation structure of buildings, basement of buildings, basement parking, underground commercial streets, dam of reservoir, ports, mine, environmental projects and other deep foundation work.    r

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    r 一、技术介绍Introduction of Technology r

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    r 1、底盘 Undercarriage r

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    r XTC80/85采用桩工专用底盘,重型液压可伸缩式履带,动力足、结构强、工作稳定、行走灵活、运输方便。 r

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    r XTC80/85 uses special undercarriage for piling machinery and heavy extendable crawlers which have the characteristics of strong power, reliable structure, stable working, flexible travel and convenient transport. r

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    r 最大回转速度 Max slew speed r

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    r 1 r/min r

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    r 履带总宽(缩回/伸出)Total track width( retract/extend ) r

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    r 4050/5500 mm r

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    r 履带板宽度Track shoe width r

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    r 1000 mm r

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    r 支重轮数量 Nos of thrust wheels r

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    r 2×14 r

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    r 履带接地长度 Grounding length of crawler r

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    r 6050 mm r

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    r 最大爬坡度 Max grade ability r

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    r 5° r

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    r 行走速度 Crawler speed r

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    r 1 km/h r

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    r 接地比压 Ground pressure r

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    r 135 kPa r

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    r 总工作重量 Overall weight r

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    r 165 t r

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    r 2、发动机系统 Engine system r

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    r 发动机选用进口电控涡轮增压发动机,节能环保,动力强劲。 r

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    r imported electro-control turbo-charged engine is adopted with environmentally friendliness and strong power. r

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    r 发动机型号 Model of engine r

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    r QSK19 r

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    r 额定功率 Rated output r

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    r 567kW r

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    r 转速 Rotary speed r

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    r 2100rpm r

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    r 燃油箱容积 Volume of fuel tank r

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    r 1300 L r

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    r 3、液压系统 Hydraulic system r

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    r 液压系统采用国际知名品牌德国力士乐LUDV控制系统,可根据负载大小自动调节主泵排量,实现流量按需分配,使液压系统效率更高、更加节能;在复合动作时,各动作连续、平稳。 r

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    r Adopting the LUDV control system of international brand Germany Rexroth, the hydraulic system can automatically adjust the flow of the main pump according to the load and realize the distribution of flow on demand to be more efficient and more economic and make the continuous and smooth movement with the composite action. r

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    r 系统压力System pressure r

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    r 32 MPa r

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    r 最大流量Max flow r

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    r 1290 L/min r

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    r 液压油箱容积 Volume of hydraulic oil   tank r

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    r 1600 L r

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    r 4、驾驶室 Cab r

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    r 带有FOPS功能(钢保护结构)的防噪驾驶室,可调座椅,冷暖空调,内外照明灯,风挡雨刮器。带有各种仪表及操纵手柄的控制台,非常适宜操作,大屏彩色显示、触屏操作,真正做到人机交互。 r

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    r It is equipped with FOPS function (steel protective structure), noise canceling, adjustable seat, air conditioner, inside and outside lights and windshield wipers.  Console with a variety of instruments and handles and a large color touchable displayer make it very suitable for operation and make truly human-computer interaction come true. r

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    r 5、卷扬 Winch r

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    r 卷扬机构采用双马达控制方式,可进行快速升降与慢速进给;卷扬采用特殊绳槽,能有效解决钢丝绳磨损问题,提高钢丝绳使用寿命。 r

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    r Adopting the double-motor control mode, the winch can accurately control trench cutter's quick up-down motion and low speed feed. The special groove structure of winch can effectively solve the problem of wire rope wear, to improve the life of wire rope greatly. r

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    r 最大提升力 Max lifting force r

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    r 600   KN r

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    r 倍率 Multiple ratio r

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    r 绳径 Diameter of rope r

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    r Φ32   mm r

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    r 钢丝绳直径允许误差 r

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    r Allowed   error of diameter of rope r

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    r 0~5% r

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    r 钢丝绳长度 Length of steel ropes r

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    r 245   m r

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    r 6、软管卷盘 Hose drum r

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    r 多层卷管结构的液压管卷筒与泥浆管卷筒,增加了软管容积量,提高了成槽深度,成槽最大深度可达85米。 r

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    r Multi-layer structure of the hydraulic hose drum and slurry hose drum increases the volume of hose and raises the depth of the trench with the maximum trenching depth up to 85 meters. r

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    r 软管卷盘标配选配表(标配●,选配○,不可配―) r

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    r Configuration table of   hose drum standard●,optional○,non―)r

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    r 液压卷盘 r

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    r Hydraulic-hose drum r

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    r 泥浆卷盘 r

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    r Mud-hose drum r

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    r 7、臂架 Mast r

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    r 倾斜式臂架结构,增大了整机施工的工作半径,降低了整机高度,臂架设计为高强材质的箱型结构,具有较高的强度与刚性,可有效保证成槽精度。 r

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    r Slant mast structure enlarges the working radius of the whole machine and lowers the total height. In addition, box structure with high-intensity materials has high strength and high rigidness to guarantee the accuracy of trench. r

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    r 臂架总长 Total length of mast r

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    r 16195 mm r

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    r 臂架前倾   Forward   angle of mast r

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    r 9~11° r

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    r 臂架标配选配表(标配●,选配○,不可配―) r

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    r Configuration table of   mast standard●,optional○,non―) r

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    r 运输支腿 r

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    r Supporting leg for transport r

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    r 软管托架 r

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    r Bracket of hoses r

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    r 8、铣削系统 Milling system r

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    r 铣轮布置多个铣齿,用于切削岩层,通过更换不同的铣轮,可铣削不同厚度、不同硬度地层的槽孔。高扬程耐磨泥浆泵配备吸沙口,泥浆泵效率更高、寿命更长。 r

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    r The milling wheel has many milling teeth for rock cutting. By changing different types of milling wheel the machine can make different widths and different hardness of trench. Equipped with sand-suction devicethe high-stroke and wear-resisting mud pump has higher efficiency and longer service life.   r

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    r 铣刀架高度Height   of milling frame r

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    r 12.5m r

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    r 铣刀架重量 Weight   of milling frame r

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    r 31~36t r

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    r 铣削宽度 Width   of milling r

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    r 800~1500mm r

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    r 单孔铣削长度 Length of milling for single hole r

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    r 2800 mm r

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    r 铣轮转速 Rotary speed of milling wheel r

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    r 0~25 rpm r

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    r 铣轮最大扭矩 Max torque of milling wheels r

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    r 2×80 kN·m r

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    r 泥浆管直径 Diameter of mud pipes r

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    r φ152 mm r

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    r 铣削标配选配表(标配●,选配○,不可配―) r

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    r Configuration table of   milling system standard●,optional○,non―) r

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    r 导向装置 r

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    r Piloting device r

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    r 刀架扩展装置 r

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    r Expanding device of cutter frame r

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    r 800mm锥齿铣轮 r

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    r 800mm Pick milling wheel r

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    r 1000mm锥齿铣轮 r

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    r 1000mm Pick milling wheel r

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    r 1200mm锥齿铣轮 r

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    r 1200mm Pick milling wheel r

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    r 1500mm锥齿铣轮 r

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    r 1500mm Pick milling wheel r

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    r 800mm平齿铣轮 r

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    r 800mm Blade milling wheel r

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    r 1000mm平齿铣轮 r

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    r 1000mm Blade milling wheel r

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    r 1200mm平齿铣轮 r

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    r 1200mm Blade milling wheel r

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    r 1500mm平齿铣轮 r

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    r 1500mm Blade milling wheel r

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    r 800mm 吸砂装置 r

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    r 800mm sand-suction device r

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    r 1000mm 吸砂装置 r

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    r 1000mm sand-suction device r

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    r 1200mm吸砂装置 r

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    r 1200mm sand-suction device r

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    r 1500mm吸砂装置 r

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    r 1500mm sand-suction device r

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    r 9、电气系统 Electrical system r

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    r 系统电压为24伏,配备控制器、显示器、急停按扭、保险盒及电源总开关。 r

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    r 针对双轮铣施工工艺,应用先进的智能控制技术、集成电路技术和CAN总线虛拟仪表技术,人机界面操作简便,并实时自动检测显示;PLC控制系统可自动/手动调整铣刀架垂直度,成槽曲线以图形和数值两种方式实时动态显示在显示器上,成孔精度可达3‰以上;成槽深度自动检测并实时显示;拥有变幅限位、提升限位、误操作报警、过滤器报警、维修保养提示等各种安全报警和提示信息,最大程度保护人机安全。 r

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    r System voltage is 24V and a controller, display, emergency stop button, fuse box and power switch are equipped. r

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    r Aiming at construction technology, it adopts advanced intelligent control technology, integrated circuit technology and CAN bus virtual instrument technology, man-machine interface simple to operate, automatic detection and real-time display. PLC control system can automatically/manually adjust the verticality of the cutter frame. The real time trenching curve can be displayed dynamically on the display by two ways of graph and number, trenching accuracy up to 3‰. The trenching depth is automatically detected and displayed in real time. It is equipped with luffing limit, hoisting limit, misusealarm, filter alarm, maintenance tips, and other safety alarm sand messages, maximum protection of man and machine. r

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    r 电控系统标配选配表(标配●,选配○,不可配―) r

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    r Configuration table of   electrically control system standard●,optional○,non―) r

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    r 成槽垂直度检测 r

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    r Trenching verticality detection r

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    r 提升限位保护 r

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    r Hoisting limit protection r

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    r 成槽深度检查 r

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    r Trenching depth detection r

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    r 变幅限位保护 r

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    r Luffing limit protection r

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    r 油压检测 r

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    r Oil pressure detection r

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    r 旋转报警 r

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    r Rotating warning r

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    r GPS定位 r

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    r GPS positioning r

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    r 过滤器堵塞报警 r

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    r Filter clogging alarm r

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    r PLC智能控制模块 r

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    r PLC intelligent control module r

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    r 回转角度显示 r

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    r Rotation angle display r

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    r 智能故障检测 r

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    r Intelligent fault detection r

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    r 卷扬监控 r

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    r Winch monitoring r

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    r 刀架手动/自动进给 r

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    r Cutter frame manual/automatic feed r

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    r 右侧盲区监控 r

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    r Right blind zone monitoring r

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    r 软管随动 r

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    r Hose follow-up r

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    r 收音机 r

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    r Radio r

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    r 刀架纠偏 r

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    r Cutter frame correcting r

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    r 冷暖空调 r

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    r Heater and air-conditioner r

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    r 燃油自吸 r

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    r Fuel self-suction r

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    r 尾部监测 r

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    r Rear detection r

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    r 远程遥控手柄 r

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    r Remote control handle r

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    r USB接口 r

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    r USB interface r

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    r 机油在线过滤 r

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    r On-line filtration of lubricating oil r

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    r 液压油在线过滤 r

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    r On-line filtration of hydraulic oil r

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    r

    r 二、主要技术参数Main Technical Parameters r

    r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r
    r

    r 序号 r

    r

    r No r

    r
    r

    r 主要技术参数 r

    r

    r Main technical   parameters r

    r
    r

    r 参数值 r

    r

    r Value r

    r
    r

    r 1 r

    r
    r

    r 铣槽 Trenching r

    r
    r

    r 深度 Depth r

    r
    r

    r 85m r

    r
    r

    r 垂直度 Verticality r

    r
    r

    r 3‰ r

    r
    r

    r 厚度 Thickness r

    r
    r

    r 800~1500 mm r

    r
    r

    r 长度 Length r

    r
    r

    r 2800 mm r

    r
    r

    r 2 r

    r
    r

    r 铣轮 r

    r

    r Milling wheels r

    r
    r

    r 最大扭矩 Max torque r

    r
    r

    r 2×80 kN·m r

    r
    r

    r 最大转速 Max rotating speed r

    r
    r

    r 0~25 r/min r

    r
    r

    r 3 r

    r
    r

    r 泥浆泵 Mud pump r

    r
    r

    r 6 inches r

    r
    r

    r 4 r

    r
    r

    r 卷扬 Winch r

    r
    r

    r 最大提升力 r

    r

    r Max lifting force r

    r
    r

    r 300 kN r

    r
    r

    r 最大速度 r

    r

    r Max speed r

    r
    r

    r 50 m/min r

    r
    r

    r 钢丝绳直径 r

    r

    r Diameter of steel rope r

    r
    r

    r 32 mm r

    r
    r

    r 5 r

    r
    r

    r 主机类型 Type of main unit r

    r
    r

    r 专用主机 Special type r

    r
    r

    r 6 r

    r
    r

    r 发动机 Engine r

    r
    r

    r 功率 Power r

    r
    r

    r 567 kW r

    r
    r

    r 转速 r

    r

    r Rotating speed r

    r
    r

    r 2100r/min r

    r
    r

    r 7 r

    r
    r

    r 底盘Undercarriage r

    r
    r

    r 最大行走速度 r

    r

    r Max   crawler speed r

    r
    r

    r 1 km/h r

    r
    r

    r 最大爬坡度 r

    r

    r Max grade   ability r

    r
    r

    r 5° r

    r
    r

    r 履带板宽度 r

    r

    r Track shoe   width r

    r
    r

    r 1000 mm r

    r
    r

    r 履带最大宽度 r

    r

    r Max track   width r

    r
    r

    r 4050~5500 mm r

    r
    r

    r 履带接地长度 r

    r

    r Grounding length   of track r

    r
    r

    r 5600 mm r

    r
    r

    r 8 r

    r
    r

    r 工作半径 Working radius r

    r
    r

    r 5.3~5.9m r

    r
    r

    r 9 r

    r
    r

    r 整机尺寸 Overall dimensions r

    r
    r

    r 工作状态 r

    r

    r Working state r

    r
    r

    r 11.6×5.5×18.7 m r

    r
    r

    r 运输状态 r

    r

    r Transporting state r

    r
    r

    r 14.9×3.48×3.23m r

    r
    r

    r 10 r

    r
    r

    r 整机重量(不含油重) r

    r

    r Overall weight ( Oil excluded) r

    r
    r

    r 165 t r

    r
    r

    r   r

    r r
  • r
 
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